The
components or functions of production management are as follows:
- Selection of Product and Design,
- Selection of Production Process,
- Selecting Right Production Capacity,
- Production Planning,
- Production Control,
- Quality and Cost Control,
- Inventory Control, and
- Maintenance and Replacement of Machines
The
above functions of production management are briefly discussed below.
1. Selection of Product and Design
Production
management first selects the right product for production. Then it selects the
right design for the product. Care must be taken while selecting the product
and design because the survival and success of the company depend on it.
The
product must be selected only after detailed evaluation of all the other
alternative products. After selecting the right product, the right design must
be selected.
The design must be according to the customers' requirements. It
must give the customers maximum value at the lowest cost. So, production
management must use techniques such as value engineering and value analysis.
2. Selection of Production Process
Production
management must select the right production process. They must decide about the
type of technology, machines, material handling system, etc.
3. Selecting Right Production Capacity
Production
management must select the right production capacity to match the demand for
the product. This is because more or less capacity will create problems.
The
production manager must plan the capacity for both short and long term's
production. He must use break-even analysis for capacity planning.
4. Production Planning
Production
management includes production planning. Here, the production manager decides
about the routing and scheduling.
Routing
means to decide the path of work and the sequence of operations. The main
objective of routing is to find out the best and most economical sequence of
operations to be followed in the manufacturing process. Routing ensures a
smooth flow of work.
Scheduling
means to decide when to start and when to complete a particular production
activity.
5. Production Control
Production
management also includes production control. The manager has to monitor and
control the production. He has to find out whether the actual production is
done as per plans or not.
He has to compare actual production with the plans
and finds out the deviations. He then takes necessary steps to correct these
deviations.
6. Quality and Cost Control
Production
management also includes quality and cost control. Quality and Cost Control are
given a lot of importance in today's competitive world. Customers all over the
world want good-quality products at cheapest prices.
To satisfy this demand of
consumers, the production manager must continuously improve the quality of his
products. Along with this, he must also take essential steps to reduce the cost
of his products.
7. Inventory Control
Production
management also includes inventory control. The production manager must monitor
the level of inventories. There must be neither over stocking nor under
stocking of inventories.
If
there is an overstocking, then the working capital will be blocked, and
the materials may be spoiled, wasted or misused.
If
there is an understocking, then production will not take place as per
schedule, and deliveries will be affected.
8. Maintenance and Replacement of Machines
Production
management ensures proper maintenance and replacement of machines and
equipments. The production manager must have an efficient system for continuous
inspection (routine checks), cleaning, oiling, maintenance and replacement of
machines, equipments, spare parts, etc. This prevents breakdown of machines and
avoids production halts.
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